Mitsubishi E1012 Operator Panel

Navigating Obsolete Equipment Challenges

Mitsubishi E1012 Operator Panel
Mitsubishi E1012 Operator Panel

Obsolete repairs are machinery assets that are no longer produced by manufacturers. When this occurs, this means that acquiring replacement parts is challenging. Neutronic strives in repairing obsolete parts, we aim to find a solution to all manufacturing faults. 

Challenges of Obsolete Repairs: 

Repairing obsolete parts can be challenging and costly for businesses, due to the time and knowledge required to complete the repairs. 4 reasons why manufacturing companies find obsolescence a challenge:

1)    Shortage of replacement parts: sourcing the replacement components may be a challenge or impossible, this can limit the success of getting the part back up and running. 

2)    Technical Expertise: The knowledge of the engineers is important to think of alternative solutions, or to be familiar with the issue which has occurred. 

3)    Compatibility Issues: Testing equipment limits the accessibility to fix the damaged components and fully run test the obsolete repair. 

4)    Cost: Completing the repair may cost more, due to the cost of the components required to complete the repair. Suppliers will increase prices of parts as they know they are desirable for certain obsolete repairs. 

Longevity of Obsolete Equipment 

Familiarity within a workshop is important, once your employees are trained on software, it is efficient to keep this implemented for simplicity within the workplace. This helps to minimise the need to retrain your staff on new equipment. 

Repairing the faulty part is often a quicker solution to ordering a replacement. Lead times can fluctuate throughout the year and could be a limitation to replacing the faulty part, consideration of repairs is a suggested solution. 

The lifespan of machinery can be extended when repaired correctly. Identifying faults early can be resolved and can improve the efficiency of the machinery parts for future use. 

Why does Obsolescence occur? 

The main reasons as to why parts become obsolete is because of technological developments and compatibility issues within the industry, and the requirements to meet new needs. This is common within the industry as machinery is built for longevity, which can become challenging as parts will become obsolete before the end of the machinery lifespan. 

Obsolescence also may also occur due to Government regulations which must be followed, for example environmental or energy regulations. Manufacturers may also stop production of a part due to new models which provide better capabilities to their customers.  

How can you reduce unexpected breakdowns? 

Regular maintenance is a key management system to minimise the unexpected downtime of machinery assets. Maintaining bearings, oil levels and components to OEM specifications helps to prolong the lifespan of assets, which is important when parts become obsolete.  

Implementing a condition monitoring system onto your assets will help identify the first signs of faults. The system identifies anomalies and sends alerts to show when they need to be resolved, to improve the efficiency of the asset.  

How can Neutronic support you with Obsolete Repairs? 

Neutronic have extensive in-house testing equipment and experienced Engineers who can support customers with obsolete repairs. Familiarity is key to providing a quick solution to the problem. Once our engineers have identified the issue, we will consider the cost of replacement and repairing, to see which is the best option. If the part is beyond economical repair, Neutronic can support you with supplying a replacement. 

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Run Testing a Servo Motor

Reasons for Servo Motor Failure

There are numerous reasons why Servo Motor failures happen. It’s crucial to understand the preventative maintenance measures you can implement to minimise the likelihood of unforeseen motor failures. A Servo Motor can be affected by Electrical, Mechanical, or Environmental factors, which can hinder its operation. 

Run Testing a Servo Motor

Most manufacturers estimate a machining lifespan of 20,000 to 30,000 working hours for servo motors, although this can fluctuate based on the application and maintenance performed on the servo. 

This blog will explore 5 potential causes of Servo motor failures and suggest methods to optimize the efficiency of the Servo Motor. 

Continual operation of a servo motor at high temperatures, or without adequate cooling intervals can lead to overheating. Persistent overheating can eventually lead to motor failure, as it damages the internal insulation and diminishes the motor’s efficiency. 

To avoid overheating in the Servo, it is advisable to improve the regulation of heat distribution within the servo. Regular upkeep of the servo can help detect worn-out parts; replacing these parts can minimize the heat generated during rotation. Allowing extended cooling periods will assist the motor in resetting its temperature before it starts operating again. 

Degraded Bearings 

Continuous spinning inside the Servo can degrade specific parts, with bearings being a prime example. When a bearing deteriorates, it can cause the motor to become loud or even stall. Bearings play a crucial role in a servo, as their degradation can affect the accuracy during machining. 

Increased friction is produced when bearings are worn out. This friction can elevate the temperature while the motor is in operation, and potentially lead to the motor overheating, which is an adverse effect. 

Environmental Consequences 

The environment in which the Servo motor operates can influence its effectiveness, especially if it’s not an appropriate setting. Environments that are corrosive, hot, or humid can heighten the risk of motor breakdowns and diminish the dependability of the Servo Motor. This factor should be considered when choosing the motor for a specific task, ensuring it can endure the environmental conditions. 

Intrusion of dust or liquids can negatively affect the motor and its internal parts. Monitoring the dust accumulation within the servo is crucial, as excessive dust can pose a fire hazard within the motor. 

Servo Motor Maintenance Obligations 

Maintaining machinery is crucial for detecting and fixing issues before they inflict internal damage to other parts. Regular inspections of lubrication levels, cleanliness, and motor balance are essential aspects to be examined when the motor is frequently in operation. 

Servo Motor Vibration Issues 

Vibration in the motor can lead to misalignment, as the motor’s movement can displace internal components. If your servo is vibrating, this is an indication that it needs to be inspected and rebalanced to reduce the vibration. At our Neutronic workshop, we utilize our CEMB 2000 or ZB20/TCN/GV balancing machines, essential tools for motor repairs. Every motor that exits our workshop is rebalanced to G1.0, enhancing its efficiency and lifespan. 

Our servo motor specialists at Neutronic possess the skills to detect, correct, and test the servo motor to ensure it operates at OEM specifications. Email Neutronic today to schedule your Servo Motor repair today! 

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HMI Panel

Enhancing Industrial Operations with a HMI Panel

A HMI panel (Human-Machine Interface), is an interface or dashboard that controls a machine. They are a user-friendly way for humans to control systems within the manufacturing environment. A typical HMI consists of a display screen, input devices, audio alerts and feedback devices. Human Machine Interfaces (HMI) are simple to use. By utilizing familiar software and processes, engineers can tailor these for optimal performance. 

Component of a HMI

Common uses for HMI’s 

Human Machine Interfaces (HMI) are utilized for showcasing information graphics, automating processes, and generating reports. Playing a critical role in monitoring and controlling various systems in different industries. 

Depending on the industry will depend on the application of the HMI. Lets take a look how the panels are used in different industries:

HMI’s within the Food Industry  

In the Food and Beverage industry, there are regulations to follow to ensure food safety throughout production. IP66 rating is essential for the HMI when located in food production environments.  

The IP66 rating ensures that the interface can handle extreme temperatures and high-pressure jet washes during cleaning. Due to the regular cleaning required, water contact can cause damage to the screen and electronic connections. 

HMI’s within the Automotive Industry 

Within the automotive industry HMI’s are used to provide valuable data in relation to quality control and operator safety. This is crucial within the production line, to provide a constant high quality when manufacturing vehicles. HMI’s assist operators with fault diagnosis when breakdowns occur, this helps identify the fault and repair it efficiently to restart production.   

Where are HMI Panels used? 

HMIs are utilized across various sectors such as Food Manufacturing, Industrial Automation, Medical Manufacturing, and Transportation. They are commonly employed to regulate the equipment involved in the production process. 

HMI’s most commonly need replacing after 10 years. Overworking the HMI, irregular maintenance and unrepaired physical damage can reduce the lifespan of the HMI. 

Obsolete HMI Repairs 

Many major manufacturing brands produce HMI’s, including Schneider Electric, Allen Bradley, Siemens and Mitsubishi. Technological developments will increase obsolete HMI’s within the industry, Neutronic can repair the majority of obsolete HMI’s from all major manufacturers. 

Neutronic strive in finding solutions for our customers, we have the in-house capabilities to repair obsolete parts in our workshop. Including Mitsubishi E1020 HMI screens, these HMI’s are obsolete and are expensive to replace. You can expect to pay over £1000 for a replacement E1020. Neutronic are one of the very few industrial repair services that can repair the Mitsubishi E1020 screens. 

Neutronic offers a 24/7 service to all customers with repairs. Offerings a 12-month warranty for all HMI’s when they leave our workshop, allowing you to be confident in our repair service. 

5 Common Faults with a HMI Panel

HMI’s are attached to control machinery, and regular use means faults occur more often, common faults which are found with HMI’s are: 

Screen Freezing: The screen may become unresponsive or blank, which limits the use of the screen to control the machinery. 

Touch Screen Malfunction: The screen may fail to respond to touch points for users. 

Compatibility Issues: If you change or update your software and hardware, you may have compatibility issues going forward with your HMI. 

Power Issues: The screen may fail to start up due to a power supply to the HMI. If unexpected issues do occur power supply could be the first point of call to check over. 

Connection Issues: The connection between the HMI panel and the machinery, is important to work to deliver a usable HMI. 

FAQ’s

What is a HMI panel used for? 

HMI stands for Human Machining Interface. 

A Human-Machine Interface (HMI), is an interface or dashboard that controls a machine, system or device. It helps to create a user-friendly way for humans to control their systems within their business. A typical HMI consists of a display screen, input devices, audio alerts and feedback devices. 

How does a HMI co-operate with a PLC? 

A PLC (Programmable Logic Controller) relays information to the HMI to display the information and status requested by the HMI. Through the digital screen on the HMI, the graphics displayed showcase the information which is being generated from the PLC. 

What is the difference between a HMI and a PLC? 

The key difference between the two parts is the PLC is the logical part, whereas HMI is the graphical part.

Can Neutronic repair my HMI? 

Neutronic Technologies regularly repair HMI’s within our Electronic workshop. Our engineers have vast experience in this type of repair, from a variety of industries and manufacturers. 
We can run test all major manufacturers using our in-house testing rigs. This provides confidence that your repair has been fully tested prior to being returned. 
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Smaller CEMB Balancing Machine

Investment in Another CEMB Balancing Machine

We are proud to announce we have recently invested in another CEMB balancing machine. This is a smaller balancing machine, in comparison to our ZB2000. Investing in this equipment will allow us to balance smaller rotors easily and more accurately.

The ZB20/TCN/GV CEMB balancing machine implemented in our Electro-mechanical workshop has the capability to re-balance rotors up to 20KG. Built to provide precision and outstanding balancing capabilities, this machinery asset can feel any vibration within the rotor, due to being compact. This allows Neutronic to provide re-balancing to all small-sized motors.

What Machinery Assets Can be Rebalanced?

Rotors within a motor can be rebalanced on this machine. As part of the Electro-Mechanical repair Neutronic service, we rebalance every motor repair which is sent to our workshop. We understand this is a critical part of the repair to prolong the longevity of the motor, and minimise the need for replacements.

Benefits of Rebalancing Rotors

There are many benefits to why rebalancing rotors is important and a critical part of the repair, as stated below:

1) Reduction in Noise and Vibration. Noise and vibrations are both signs of a fault within machinery. Vibration within a rotor can be generated from loose connections, misalignment or internal damage. It is crucial for an engineer to take a look if your motor is vibration or making a noise.

2) Increase Reliability. If a motor is regularly balanced, this can improve the reliability of the asset, and unexpected breakdowns are less likely. It helps reduce long-term internal damage.

3) Improved Efficiency. Bearings and internal components will become damaged, if weight is uneven on a motors shaft. A correctly balanced motor allows the load to be evenly distributed and run efficiently.

4) Reduction in Maintenance Costs. If a motor is regularly re-balanced, it is likely to experience fewer mechanical breakdowns and will require less maintenance cost.

At Neutronic, we understand Reliability, Efficiency and Time is important to all of our customers which is why we quote re-balancing as part of each repair. This will allow you to have confidence that your machinery asset is correctly aligned it machining at maximum efficiency and low likelihood of unexpected breakdowns. Contact Neutronic today to book in your asset for re-balancing, Email now!

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Servo Motor

Applications of Servo Motors in Manufacturing 

Servo motors are widely used in manufacturing, for their strong precision and accuracy. They are applied in different industries for various machining tasks, such as CNC machining, textiles and paper manufacturing.  

How Do Servo Motors Work? 

Typically consisting of a DC motor, gearbox, control circuit and a feedback system, these parts work together to provide precision when machining. The DC motor provides the primary rotational force. It works alongside the gearbox, which reduces the speed and increases the torque output to meet the running requirements.  

The control circuit signals determine the motor’s desired position. It uses information received from the external device or controller. The feedback mechanism provides information about the motor’s current position. 

How Does a Servo Motor Brake Work? 

The brake within a servo consists of two parts: an electromagnet, and a brake armature. When the brake is engaged, the electromagnet generates a magnetic field. This field attracts and holds the armature, stopping the motor shaft from rotating. 

The brake is released when the electrical current to the electromagnet is interrupted. By stopping the current flow, the magnetic field diminishes and pushes the armature away from the electromagnet. Once the armature is pushed away, the motor shaft can rotate freely. 

How does a servo Motor know its required position? 

A servo usually has a feedback device, such as an encoder, which provides signals to correspond with the motor’s current position. Encoders produce precise digital signals. There are two types of encoders: 

Incremental Encoder  

This type of encoder generates pulses as the motor shaft rotates. The pulses indicate the movement and direction of rotation within the motor. This allows the control system to know the position of the motor in relation to the starting point. 

Absolute Encoder  

An Absolute encoder has a unique digital code for every position of the motor shaft. It does not use pulses from a known starting point. This type of encoder provides precise and immediate position information, enabling accurate control and feedback. 

Servo Motors Holding the Required Position 

Servo motors rely on a feedback device to provide information about the motor’s current position, in order to hold the required position. If the control system identifies a potential error, which is the difference between the desired and actual position, it adjusts the signals sent to the motor to meet the needed position.  

Torque is generated within the motor to counteract external forces. These forces could cause the motor to move away from the desired position. Torque is continuously adjusted to protect the motor from moving out of position due to external forces. This is important to provide accuracy and precision for the motor whilst it is running.  

Servo Motors in Industry 

Where precision is needed in industry, servo motors are the go-to. The features make them highly used across a number of industries, common application examples are: 

Robotics – As controlled movements are required by robots, servos power the limbs and joints of the robot. The different types of robots such as, cobots and humanoid robots, will all use servos for movement power. 

Industrial Automation – For production lines such as textile machinery, printing, and conveyors where high speed is required, servos are the chosen motor type to provide the speed control capability. 

HVAC Systems – Servo motors regulate airflows, temperature and pressure control within the HVAC systems. 

The Future of Servo Motors  

Servo motors are highly used within industrial automation, a market which is expected to double in size by 2028. This presents a positive future for servo motors. They will be in high demand as a result of the use of robots and automation within the industry. Neutronic is excited to support the manufacturing industry with servo repairs.  

Neutronic is proud to support customers with Servo Motor repairs. We have invested in the latest technology and diagnostics systems to test and align feedback devices to OEM specifications. We understand as the use of servos in the industry grows, it is important to continually invest in the department to meet the demand. Our emergency 24/7 repair service allows us to support customers in critical situations and help get production lines back up and running.  

Take a look at Servo Motor repairs at Neutronic Technologies here.  

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Neutronic Technologies Motor Repair

Choosing Your Electric Motor Repair Partner Wisely

Estimated reading time: 3 minutes

Not all motor repair facilities are equal, in fact the difference between a motor repair company and a quality motor repair provider could mean a huge difference for the longevity and efficiency of your repaired motor.

Unfortunately, the industry has no legislation to enforce the quality of the repairs that are carried out, so it falls to the person in need of the repair to do their due diligence, and ensure that they are procuring a high level of quality when choosing a repairer.

Repairers vary from independent 1 man operations working from tiny premises, to multinational businesses operating in various places around the globe. So when choosing your repairer, does big mean better? And does being affiliated with a trade body such as the AEMT guarantee a high standard of repair? The answer is no to both of those questions.

Motor being repaired in the Neutronic Technologies Workshop

When choosing your repairer, you need to ensure they have the appropriate equipment to carry out the repair properly and if the repairer has multiple sites. Make sure they have the equipment needed at the branch you are using. You would be amazed at how many companies I have come across over the years who are poorly equipped or even lack basic essential repair equipment.

What to ask your Electric Motor repairer to demonstrate?

Surge Tester:- Without a surge tester the repairer has no real way of performing electrical tests on the stator. A multi-meter and megger test is simply not capable of testing electric motors sufficiently. In our repair shop we use the Electrom Instruments iTIG III Winding analyser.

Pyrolysis Oven:- One of the major processes of rewinding a motor is to remove the old windings, varnish and insulation. It’s not an easy process unless you have one of these Ovens which you must not mistake for a curing oven, they are very different. It’s surprising how many rewind shops don’t have this equipment but without it you cannot guarantee the ongoing efficiency of the motor after the repair.

Dynamic Balancing:- Another large and expensive piece of repair equipment that is essential to a high quality repair. The balancing machine ensures the rotor assembly is finely tuned and balanced for all speeds of rotation. Remember a slight imbalance on a rotor can quickly degrade bearing life and cause damage to other areas of the machine the motor is connected to.

There are lots of other pieces of equipment that we use in the repair process such as sand blasters, wash tanks, curing ovens, rotor removal equipment, bearing heaters, cranes, mechanical measurement devices and countless other tools, but in my opinion the 3 listed above are by far the most important for any rewind shop to effect a quality and reliable repair.

Book in your Repair with Neutronic Technologies:

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    Neutronic Technologies Gearbox Repair

    Repair It, Rather Than Replace It

    Estimated reading time: 3 minutes

    In the event of a breakdown, your first thought may be to replace the HMI, Power supply or machinery asset. This could be due to production pressures or an obsolete part. However, it may be more expensive to replace the existing one, than to repair it!

    Motor Gearbox Repair

    In most scenarios, repairing faulty parts is most likely the best financial option, until the cost exceeds the economic repair costs. Another benefit for companies is the repaired part can be easily reinstalled into situ, rather than installing a new part. Research conducted by the AEMT and EASA associations reveals that electric motors can be rewound multiple times. This process can maintain, or even improve, the motor’s electrical efficiency without needing to be replaced.

    Repairing Obsolete Parts

    As technology advances, there will be an increase in obsolete repairs due to capabilities and automation developments. A part becomes obsolete because it is no longer produced by manufacturers or has been discontinued.

    At Neutronic, we understand the need to continue using obsolete parts. We support our customers with our in-house equipment and skills to complete obsolete repairs. Our testing facilities can run test obsolete parts to ensure they are operating at peak efficiency.

    An obsolete part we regularly have sent to Neutronic is a Mitsubishi E1012 HMI, commonly used by Food and Beverage manufacturers. These are widely used in the industry, however, are no longer manufactured by Mitsubishi. Our engineers can repair and run test the obsolete E1012 HMI back to working order with our in-house facilities.

    How can I reduce breakdowns?

    Regular asset maintenance will help reduce unexpected breakdowns, ensuring the machinery meets OEM specifications to keep running at peak efficiency.

    Implementing a Condition Monitoring system into your workshop will help you to monitor the equipment’s efficiency. Indications of concerning changes that could lead to breakdowns in the future will be outlined. Preventative maintenance allows you to schedule the repair, suiting your production schedule, minimising unexpected downtime.

    Asset management helps to monitor the operation of your parts. Research recommends that Motors should be serviced every 6 months. Performing routine preventative and predictive tasks can extend a motor’s life and improve its efficiency.

    Keeping a Spare on the shelf?

    Storing spares helps you quickly get your production lines back up and running in the event of an unexpected breakdown.

    Financial costs can be reduced by storing replacement equipment onsite. This will help reduce downtime. Exchange the faulty part for a working part to start production again. The failed part will then be sent in for repair.

    Neutronic supplies major manufacturing brands such as WEG, SEW-Eurodrive and Control Techniques. We are an official distributor of WEG products, providing high-quality products to our customer base. Contact our team for advice on which product will best fit your machining needs.

    Neutronic has the expertise to repair most obsolete repairs. If you have an obsolete part which you are looking to get repaired, contact us on 0845 180 0483.

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    Common Faults in a Motor Gearbox

    Estimated reading time: 4 minutes

    Motor gearboxes are used in a variety of applications. Used to transmit mechanical power from an electric motor to a driven component or load. A gearbox is implemented in the motor to determine the required output speed and torque needed for the specific application.

    Gearboxes are often a critical part of machinery in the production line, that keep the line moving. Breakdowns of the gearbox can cause catastrophic failures, stopping production and financially impacting businesses. It is important to prevent unexpected failures, a solution is a preventative maintenance system to regularly monitor your asset efficiency.

    5 Common Faults in a Motor Gearbox:

    A piece of equipment used heavily in manufacturing, motor gearbox failures are common, some failures more common than others:

    1. Overheating Motor. Excessive heat within the gearbox can further damage internal components such as bearings and gears. Gearboxes can overheat due to misalignment, operating at too high a speed or insufficient lubrication.
    2. Vibration. An imbalance of the gearbox can cause excessive vibration and damage to internal components such as bearings or gears. Noise from the gearbox can be a sign of misalignment, in such case the gearbox should be booked in for repair.
    3. Gear Damage. Damage within the gearbox can be caused by overloading, misalignment, or insufficient lubrication. This fault can lead to noise coming from the gearbox or even a breakdown of the machinery.
    4. Lubrication Problems. It is important to monitor the lubricant level. If lubricant levels are too low, it can cause overheating and damage to the gearbox.
    5. Electrical Failure. Causing damage to the motor gearbox, electrical faults can be caused by a variety of factors such as overloading.

    How Bearing Failures Lead to Gearbox Failures

    Bearing failures are a primary culprit behind more than half of all gearbox malfunctions. Let’s delve into the reasons and mechanisms behind this significant statistic.

    Common Causes of Bearing Failures:

    1. Excessive Loads: Bearings frequently fail due to high axial or radial loads. When the forces exerted on the bearings exceed their capacity, it causes deterioration over time.
    2. Lubrication Issues: Whether it’s too little or too much lubrication, both scenarios can wreak havoc:
      • Improper Lubrication: Insufficient lubrication leads to increased metal-on-metal friction, which can eventually result in severe mechanical breakdowns.
      • Over-Lubrication: Excess lubricant can elevate internal temperatures and cause friction among fluids, leading to damage.

    Secondary Effects of Bearing Failure:

    • Mechanical Failures: Sometimes, excessive loading stems from other mechanical failures within the system. For instance, the output shaft might be overloaded, transferring undue stress to the bearings and causing them to degrade.
    • Diagnosis Through Wear Patterns: Recognizing bearing wear can help identify issues early. Bearing damage often presents as fatigue or ‘spalling’ on the ball paths, which can be examined to understand the failures.

    Understanding these factors is crucial for maintaining gearbox health and preventing further mechanical issues. Regular maintenance focusing on appropriate load management and proper lubrication practices is key to extending both bearing and gearbox life.

    How can I Minimise Faults Occurring?

    Regular overhauls and maintenance can minimise the risk of unexpected faults. Necessary checks to the machine’s running efficiency helps to prevent damage to internal components.

    Lubrication is critical in the operation of a motor gearbox. For the motor gearbox to operate at maximum efficiency, the value should be kept at a suitable level. A sufficient lubricant level prevents gear and bearing failures.

    What are 3 indications that my Motor Gearbox is failing?

    There are many indications which can present failures occurring within the motor. It is important to manage your assets and when issues are noticed, are investigated for safety reasons. 3 indications of a failing motor Gearbox are:

      1. Excessive vibration within the motor is often a sign of misalignment or worn-out bearings. Neutronic have an in-house CEMB ZB2000 balancing machine, to rebalance rotors, pumps, fans, and impellors, this reduces repair turnaround time.
      2. Oil Leaks can indicate a potential seal failure, which can lead to a reduction in lubrication and damage to internal components.
      3. Reduction in power output can impact the overall performance of the motor including reduction in torque, power output, or speed.

    These 3 indications are just some which should be monitored. If any of these are identified, they should be looked at by a professional engineer.

    SEW-Eurodrive Motor Gearbox Dismantled
    How can Preventative Maintenance Reduce Breakdowns?

    The main goal is to minimise unplanned downtime when running machinery. Efficient ways to reduce unplanned downtime is by implementing a Condition Monitoring system.

    Preventative maintenance and scheduled repairs can reduce unplanned downtime costs. This can be done by identifying faults and acting quickly. Monitoring your assets is crucial to reduce unexpected downtime.

    Vibration analysis, Thermal imaging and Laser Shaft Alignment are all ways to gather data on how efficiently your assets are running. Anomalies in the data may point to a potential fault, identifying these faults quickly can help you plan repairs during scheduled downtime.

    Establishing a Motor Gearbox Repair Partner?

    Neutronic engineers are exceptional at repairing motor gearboxes, SEW-Eurodrive is a popular manufacturing brand which we repair. We have an in-house test rig at our Warrington workshop. This rig is purpose-built to test run all SEW Eurodrive Movimot Inverters after they have been repaired. This provides our customers with a quick repair turnaround.

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    Neutronic Technologies Motor Rewind

    How a Motor Rewind Can Reduce Downtime?

    The frequency of how often a motor requires a rewind can vary. It depends on the motor quality, operating conditions, and maintenance practices. If your motor windings are starting to fail, the motor may not be running at maximum efficiency and could be increasing your running costs.

    There are common signs which indicate when a motor requires a rewind. Firstly, overheating of the motor can be an indicator that the insulation on the windings is damaged. If you witness your motor overheating, this can be dangerous and should be inspected as soon as possible. Noise or vibration from your motor is a sign the windings are possibly damaged, when this occurs, a rewind is necessary.

    Inspecting your windings can sometimes indicate an issue, any frayed wires, burned insulation or colour deficiencies can show potential issues. Damage to your motor will increase the running costs and could lead to a catastrophic breakdown if not seen to.


    Repairing rather than replacing.


    Saving you money with an Electric Motor Rewind

    Often an Electric motor rewind can be less expensive than purchasing a replacement motor, reducing financial costs for businesses. It is important to consider the cost difference in repairing a part, rather than replacing it. Repairs are convenient for businesses; they enable you to put the repaired motor back into your production line with confidence. This is often preferable to ma replacement for all sorts of reasons but sustainability is a major factor in repairing rather than replacing.

    A motor has a limited lifespan. However, a motor rewind can help to extend its lifespan. This allows you to use your equipment for longer before needing to replace it. This can help you save money in the long run by delaying the need for expensive replacements.

    What conditions can lead to a motor needing multiple rewinds?

    Certain conditions can influence the need of an Electric motor rewind, such as:

    • High operating temperatures: high temperatures can lead to insulation breakdown and other damage that may require rewinding more frequently.
    • Moisture in the environment: Motors that operate in wet or humid environments can experience corrosion and other types of damage.
    • Overloading or underloading: Motors that are consistently overloaded or underloaded may experience damage to their windings.
    • Regular maintenance is essential for motors: This includes cleaning and lubrication. Without this maintenance, frequent breakdowns may occur, potentially requiring a rewind.
    • Age: As a motor ages, the insulation on the windings can break down, leading to more frequent failures.

    The operating environment can impact a motors durability, regular maintenance is crucial to minimise unexpected faults occurring. Electric Motor Repairs are carried out in our Electro-mechanical workshop, with extensive equipment to speed up the repair process.

    Reducing Downtime with a Motor Rewind

    Downtime is costly, it is also a critical time for businesses. Businesses need to fix faults quickly to get production back up and running again. At Neutronic we understand this urgency and work with our customers to minimise unexpected downtime. Our emergency repair services run 24/7, supporting our customers whenever needed.

    Condition Monitoring is a great way to ensure you know the current condition of your assets. Data readings show anomalies, which can indicate a potential problem. Through vibration analysis and thermal imaging, the first signs of a potential fault are identified. Identifying the fault early on, allows the repair to be scheduled in, suiting your production schedule.

    What motor is best for my environment?

    As previously discussed, conditions can impact the longevity of the motor. Depending on the motor’s working environment will depend on the type of motor being used. Consideration and research should be taken out before purchasing a motor. For example, a WEG wash motor is suitable for the Food and Beverage industry due to it being waterproof. WEG’s antimicrobial coating reduces the proliferation of bacteria by 99.9%, ensuring the required hygiene in food and pharmaceutical applications.

    View the WEG motor brochure to view the different types of motors available from one of Neutronic Technologies suppliers.

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    Neutronic Technologies Partnership with WEG

    Neutronic Technologies and WEG, are pleased to announce the companies have entered into a strategic partnership that will appoint Neutronic Technologies as an official distributor for WEG products.

    The agreement brings together Neutronic Technologies twenty-two years of expertise in Industrial Electro-Mechanical Repairs and solutions, with WEG’s sixty-two years of manufacturing Electric Motors.

    Industrial Electro-Mechanical experts, Neutronic Technologies, are located in Warrington. Specialising in repair solutions for Electric Motors, Pumps, Gearboxes, Variable Speed Drives and Industrial Automation to the UK’s manufacturing industries. We have vast experience across a varied number of industries such as Aerospace, Automotive, Food and Beverage, Distribution, Textiles and Chemicals.

    Neil Gallant, Managing Director of Neutronic Technologies summarises Neutronic Technologies, “Neutronic began repairing electric motors over 20 years ago, so we have a long history of supporting UK manufacturing, more recently we have taken the opportunity to reinvent our Motor rewind and repair facilities with huge investments in our repair facilities. We are confident our facility is amongst the very best in the North West and our investments will continue for the foreseeable future. Our strategy is simple, have world-class workshop facilities with a culture of continuous improvement, high-quality suppliers and people who are enthusiastic and empowered to be successful.”

     

     

    Who are WEG?

    A global manufacturer across 15 countries, WEG have developed an extensive portfolio of 1,500 product lines. Annually they manufacture over 19 million motors to support various industries. WEG’s vision is to ‘Be a global reference in motors, generators, transformers and electric controls with a wide integrated offer for electrification, automation and digitalization’

    WEG Motors

    W22 Single Phase Motor

    Neil Gallant, expresses he is delighted to be associated with such a prestigious Electric Motor Supplier, “WEG products are amongst the very best available in the market and it is clear to see that WEG put a huge emphasis on quality and energy efficiency. Speaking with the team at WEG it was obvious they share many of the same values as Neutronic, so working together with them makes a lot of sense for both of our businesses. Neutronic has a really demanding customer base that includes the UK’s largest manufacturing companies, so being able to provide our valued customers with such a high-quality product that they can rely on has been a priority for us. Working together with WEG will further strengthen our value proposition and ensure that our customers are provided with the very best high quality and efficient electric motors.”

    Customers of Neutronic Technologies will now be able to purchase WEG’s range of Electric Motors and Controls.

    Patrick O’neill states “We are delighted to announce our partnership with Neutronic Technologies who we know will improve our after sales service and product offerings to the UK market. Having a good knowledge of applications and how the WEG range of products can help industrial processes in an efficient way, we believe it will be a very successful relationship which will be beneficial to both WEG and our UK customer base. We wish Neutronic the very best for the future”.

    Customers of WEG will now be able to prolong the lifespan of their machinery through the support of Neutronic Technologies 24/7 repair services. Neutronic Technologies are looking forward to working with WEG to provide high quality products to our customer base. If you are interested in investing in a WEG product, contact Neutronic, enquiries@neutronictechnologies.com.

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