Testing Times!

Estimated reading time: 2 minutes

When looking for an Electric Motor Repair partner there are many different factors to consider, such as:

  • Facilities
  • 24/7 Service and Capabilities.

One of the factors that many are not aware of is the quality of the motor testing facilities of the repair centre. For example how does the repairer perform the test sequences to fully test the motor windings? If the repairer hasn’t invested in quality test equipment there is a good chance that they can’t 100% guarantee the quality of the motor windings. Electric Motors are complex pieces of equipment and they require the right type of infrastructure to carry out a repair correctly and to a high standard. Multi meters and insulation testers just won’t cut it.

You may be wondering how a full Electric Motor test should be carried out and what equipment should be used? At Neutronic we utilise the latest testing system from Electrom Instruments.

Check out the demo of our ITIG III Winding Analyzer

https://youtu.be/iZIpahxfPXc

In particular the model we opted for is the ITIG III Winding Analyzer, widely regarded as the most advanced motor test system available. The ITIG III features over 20 different high and low voltage tests including frequency surge and partial discharge. This unique test system allows the user to set up tests and run through them automatically eradicating any potential for human error. When coupled together with the DC commutator option, as can be seen at Neutronic the iTIG III can be also used to test DC Motors to the same high specifications.

Test equipment such as the Electrom Instruments iTIG III Winding Analyzer don’t come cheap, but it’s the type of investment that will ensure that your electric motor is repaired to the highest possible standard.

If you would like to learn more about how Neutronic provide world class Electric Motor repairs get in touch.

     

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    Mechanical Engineer Apprenticeship

    Trainee Mechanical Engineer Apprentice

    Details of Job

    Contract: 40 Hours Per Week

    Location: Unit 7, Ravenhurst Court, Warrington, WA3 6PN.

    Salary: TBC

    Neutronic Technologies are recruiting for an ambitious Trainee Mechanical Engineer Apprentice to be based in Birchwood, Warrington. This is a permanent full-time role working Monday to Friday. On offer is a competitive salary, and benefits package.

    Main Responsibilities / Duties include:

    • Basic repairs ( dismantling, removing bearings and assembling )
    • Cleaning Parts
    • Drillings, Filling, Welding, Cutting, working in warm and hot area
    • Winding brazing and soldering
    • Winding drawings and read diagrams
    • Working with high voltage
    • Learning to use equipment: Test panel, Crane, Surg test, Oven, Wash tank, Megga, Multimeter, Test rigs, scope meter, Drilling machine, Saws, grinders, Sandblaster, Late Machine, Winding Machine, Press.
    • Cleaning workshop end of working day

      Qualifications needed:

    Starting College, studying Mechanical or Electrical Engineering.

    Or

    Minimum requirement: HNC in Electronic Engineering

    Skills

    As electrical mechanical engineer ! The only knowledge I expect you to bring with you is good in maths. In all things, the apprentice should be able to understand things quickly and also be patient enough to grab things. As apprentice I don’t expect you to know much, but if you do it’s good for yourself.

    •  Enthusiastic
    • Ability to maintain composure under pressure
    •  Punctual
    • Communication Skills
    • Eager to learn
    • Team Player

    Benefits

    • Pension
    • Online Holiday Planner
    • Team Events
    • Retail Discount Codes
    • Birthday Off
    • Training Development


    About Us

    Neutronic Technologies is a privately owned Engineering company that is a well known and respected provider of maintenance and repair services to the UK manufacturing sector. Our diverse customer base includes industries such as Aerospace, Automotive, Packaging, Brewing, Chemical, Food and Beverage, Steelworks, Paper, Tissue, Defence, Rail and Pharmaceutical as well as many others. Typically, our customers are large international blue-chip companies that use our services on a regular basis with typically in excess of 90% repeat business and customer retention in excess of 95%.

    The business has grown steadily and sustainably over the years and enjoys a respectable market share with exceptional potential for growth throughout the UK.

    Our customers describe us as being essential partners for their manufacturing operations and would highly recommend our services to others.

    We regard our high levels of service as mission critical to operations and continuously strive to improve in all aspects of our business.

    We are an ethical employer with high levels of staff engagement, we work hard to create a great working environment that allows people to work to their best of ability and develop on both a personal and professional level. We have implemented a well-being strategy to ensure that we support all of our team to get the best out of their lives both at work and at home in regard to mental and physical health.

    For this role, you must have evidence of the right to work in the UK. There is no re-location package with this job role. Neutronic Technologies do not discriminate on the grounds of age, gender, race, colour, religion, disability or sexual orientation, and we welcome applications from all sections of the community.

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      Neutronic Technology Open Day

      Neutronic Technologies are opening its doors to potential Electrical and Mechanical apprentices.

      Register Now!

      About this event

      We are excited to be opening our doors to up-and-coming engineers from local colleges on the 8th August. The open day will be running from 10:30am until 3:30pm. Giving students the opportunity to see our workshops running in a day-to-day life at Neutronic, and to meet our engineers who you would be working alongside throughout your apprenticeship.

      Full information of the apprenticeship will be given on the day, from our Electronic Engineering Manager and Operations Director.

      Neutronic Technologies will be providing lunch for all attendees, a great opportunity to sit down and talk to our current engineers about their journeys at Neutronic.

      Schedule:

      10:30 – 11: Introduction to Neutronic Technologies Presentation

      11 – 12: Workshop Tour

      12 – 1: Lunch

      1 – 2: Workshop Tour

      2 – 2:30: Team Building Activity

      2:30 – 3: Apprenticeship Information Presentation

      3 – 3:30: Networking

      If you would like to attend, please register here!

      We hope to see you there!

      If you have any questions, please email us: Megan.Birch@neutronictechnologies.com or Corey.Whitehouse@Neutronictechnologies.com

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      Electronic Engineer Apprentice

      Trainee Electronics Engineer

      Details of Job

      Contract: 40 Hours Per Week

      Location: Unit 7, Ravenhurst Court, Warrington, WA3 6PN.

      Salary: TBC

      Neutronic Technologies are recruiting for an ambitious Trainee Electronics Engineer Apprentice to be based in Birchwood, Warrington. This is a permanent full-time role working Monday to Friday. On offer is a competitive salary, and benefits package.

      Main Responsibilities/Duties Include:

      •  Basic Repairs
      •  Basic Wiring Diagrams
      •  Repair small drives / screens
      •  Learning to use equipment; Test Rigs, scope Meter.
      •  Working on our Job Management System
      • Working alongside logistics to ensure jobs are collected and delivered in an organised manner.
      • Adhering to H&S and cleanliness
      • Managing your progress and performance with your manager
      • Completing all tasks set by the supervisor and assisting wherever possible.
      • Working closely with staff to foster professional values and build good relationships
      • Other duties may be required as instructed by Team Leader / Supervisor

      Qualifications

      Minimum requirement: HNC in Electronic Engineering

      Skills

      •  Enthusiastic
      • Ability to maintain composure under pressure
      •  Punctual
      • Communication Skills
      • Eager to learn
      • Team Player

      Benefits

      • Pension
      • Online Holiday Planner
      • Team Events
      • Retail Discount Codes
      • Birthday Off
      • Training Development

        About Us

        Neutronic Technologies is a privately owned Engineering company that is a well known and respected provider of maintenance and repair services to the UK manufacturing sector. Our diverse customer base includes industries such as Aerospace, Automotive, Packaging, Brewing, Chemical, Food and Beverage, Steelworks, Paper, Tissue, Defence, Rail and Pharmaceutical as well as many others. Typically, our customers are large international blue-chip companies that use our services on a regular basis with typically in excess of 90% repeat business and customer retention in excess of 95%.

        The business has grown steadily and sustainably over the years and enjoys a respectable market share with exceptional potential for growth throughout the UK.

        Our customers describe us as being essential partners for their manufacturing operations and would highly recommend our services to others.

        We regard our high levels of service as mission critical to operations and continuously strive to improve in all aspects of our business.

        We are an ethical employer with high levels of staff engagement, we work hard to create a great working environment that allows people to work to their best of ability and develop on both a personal and professional level. We have implemented a well-being strategy to ensure that we support all of our team to get the best out of their lives both at work and at home in regard to mental and physical health.

        For this role, you must have evidence of the right to work in the UK. There is no re-location package with this job role. Neutronic Technologies do not discriminate on the grounds of age, gender, race, colour, religion, disability or sexual orientation, and we welcome applications from all sections of the community.

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        Electronic Repair Technician Job Vacancy

        Michael, Electronic Engineer Intern.

        Electronic Repair Technician 

        About Neutronic Technologies

        Neutronic is a highly successful Electronic Repair business. Specialising in providing repairs to all types of industrial electronics. Our customers are some of the world’s largest manufacturing companies from industries such as automotive, aerospace, food and beverage, paper and many more. Our aim is to provide fast and efficient repairs to various types of electronics, to enable our customers to keep manufacturing at their optimum.

        We value every member of our team and provide an inclusive, friendly, fun, and dynamic environment. Always aiming for people to really reach their full potential and develop as both people and engineers. We have a major emphasis on personal health & wellbeing, both in and outside of work.

        Electronics Repair Engineer

        This role is being created as part of the ongoing growth strategy of the business, and the future development of the Electronics department. The primary function of this role is to repair industrial electronics down to component level. It is essential that the candidate is able to easily communicate in a positive and effective manner with both customers and colleagues, alike whilst providing essential support in the overall work output of the department.

        Inspection and fault diagnosis of all types of Industrial Electronics

        Should be confident to work methodically through any type of electronics to diagnose faults without the use of circuit diagrams.

        Repairs to component level of all types of Industrial Electronics

        Excellent soldering skills for through hole and surface mount technologies. Competent at using all electronics bench test equipment such as Oscilloscopes, multi-meters, signal generators etc. The candidate should be confident in using manual hand and power tools in a safe manner. The successful candidate will be responsible for repairing various types of industrial electronics, such as AC/ DC drives, powers supplies, HMI’s, PLC’s, PCB’s, temperature controls and servo systems.

        Testing of Electronics

        Must be confident and competent at testing all types of industrial electronics, such as low voltage equipment, as well as 3 phase equipment such as AC/DC Drives.

        Reporting

        Able to create detailed written job reports for customers. Excellent computer skills are essential.

        Liaising with colleagues

        Helping to organise the electronics team

        Providing technical assistance to colleagues

        Helping to train and develop other members of the team

        Communicating effectively with colleagues

        Being a great team player.

        We appreciate our people are the best asset we have and so we provide a great package for our engineers with lots of perks and benefits to reward you for your efforts.

        Job Types: Full-time, Permanent

        Location: 7 Ravenhurst Court, Birchwood, Warrington, Cheshire WA3 6PN

        Salary:

        £17,923.00-£40,000.00 per year

        Extremely competitive

        Benefits:

        • Additional leave
        • On-site parking
        • Sick pay

        Schedule:

        • Monday to Friday

        Experience:

        • ELECTRONIC REPAIR: 1 year (required)

        If you wish to apply, please email your CV to enquires@neutronictechnologies.com or apply through Indeed. Application deadline: 28/02/2022.

        Date Posted: 01/02/2022

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        Pump Repair for the Soft Drink Industry

        Estimated reading time: 2 minutes

        A Neutronic customer from the Soft Drinks industry called in need of a pump repair, which occurred once they had loaded syrup into their machine. This created the problem that they only had 24 hours before they would have to throw the syrup away. Losing tens of thousands of pounds for the manufacturer.

        Immediately our driver went and collected the offending item. When Neutronic received the pump repair our engineers set about dismantling. The engineers began a full motor rewind on the pump as needed. There was damage to both the seal diameter and the mechanical seal. Whilst one of our engineers set about rewinding the stator, another engineer set about performing a DE-shaft repair on the seal diameter. All spares were ordered and our driver collected the bearings and seals that were required. Once the rewind was completed and the parts assembled our engineers performed a full run and pressure test of the pump before delivering back to customer.

        Neutronic received the emergency call at 5am. We managed to deliver back the pump repair back to site and fit it on the machine later that night. This gave our customer a full production shift to use the syrup they would have had to have wasted.

        Pump Repair Jobs at Neutronic Technologies.

        Throughout the repair we kept our customer informed of progress. Allowing them to schedule restarting production. This is just one example of how Neutronic Technologies support their customers. For more information on pump repair jobs: Pump Repairs – Neutronic Technologies or fill out an enquiry form below.

        At Neutronic, due to our extensive in house equipment we are able to repair all failures in-house eliminating the need for subcontractors. Helping to minimising repair times, as our engineers work efficiently to get the repair back to you in fully working order.

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          The Future of Condition Monitoring

          Wireless Condition Monitoring

          The Future of CM is Changing, you will no longer have to rely on a service engineer coming to site to capture a screenshot of data and hope that Gearbox, Motor or Roller bearing is operating under the same process conditions as it was in the months previous.
          Changing process conditions whether it is a variable speed machine or due to the product in production are some of the biggest challenges CM Engineers face when diagnosing a potential fault. If our process conditions are different each time, we test it can be difficult to build up a reliable trend. It’s rule 101 of any school lab test, keep test conditions consistent with few to no variables. With production taking priority it is unreasonable to expect test conditions to be consistent from month to month.
          If you hire a Condition Monitoring company to monitor your critical assets on a monthly basis it is most likely that you will getting somewhere in the region of 12-24 vibration readings for the year. Often supported by periodic oil sampling, thermal imaging and various other CM techniques. While this is obviously great cover and may be the most appropriate means of monitoring for your site there are now more options available to maximise your investment to make your Condition Monitoring Programme more effective.
          Wireless Sensors can be programmed to take a reading every hour or scheduled not to collect if you know your machine is going to be offline for a maintenance stop or product change. We will also continue to supplement this service with the additional CM techniques required but you can already start to see the benefits. More data means more knowledge of how your asset behaves when running different process conditions.

          Benefits of Wireless Sensors:
          • 24/7 Monitoring
          • Live alarm alerts to an app or web-based platform
          • Email alerts straight to your phone
          • Easy to Install
          • Enhance Safety

          If you think you are ready to step into the future of CM please get in touch and we would be delighted to discuss this offering with you in more detail and help you to increase machinery efficiency and reliability.

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